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Custom Beer Tapper Handle

My daughter and I made a very cool beer tapper handle for her boyfriend's Kegerator this Christmas. She wanted to turn a unique handle on the lathe. Having never used a lathe before, I assisted her as much as I could, but left the actual shaping up to her.

  

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Of all the tools in my shop, the use of a lathe is more of an "art" and less of a "craft".  It therefore appealed more to her artistic nature.

 

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My daughter wanted the stock for the handle to have some sort of pattern to it. We decided on a checkerboard in two contrasting colors. We used Wenge and Maple.

 

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I started with stacking ½" slices of wood, then ripped them ½" wide lengthwise. Once we squared the glued up block, I sliced ½" pieces across the stack on the band saw. It was like slicing a loaf of bread. Checkerboard bread.

 

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Every other slice was rotated 180 degrees and the whole stack was glued up for the final blank.

 

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The lathe work was conventional, but slow moving as novices were at work.

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 The form is starting to take shape. Notice the intersesting patterns that emerge from the checkerboard as it is cut on a curve.

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The piece looks quite different when it's spinning.

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The almost finished shape proved to be quite pleasing to us.

 

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The sanding is all done on the lathe.

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I wish I could sand everything I build on a lathe. You just hold the sand paper to it and let the spinning lathe do all of the work.

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We finished this baby off with a sealing coat of shellac followed by 6 coats of high gloss polyurethane.

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My daughter was particularly pleased with the patterns the checkerboard made when turned round. I would think it next to impossible to know exactly what pattern will emerge once you start turning the shape. We were both very happy with the results.