iwoodknot - Hawthorn Custom Woodworking

Custom ipad Desk Stand

For those who have the new ipad and want an elegant and sophisticated looking stand for your desk. This custom made ipad work stand is made from solid Wenge hardwood. The stand fits an ipad devise laying vertically or horizontally. The angle of the pad is 60 degrees, but flip it over and it becomes a 30 degree angle. Stand it taller when reading or flip it for a comfortable work angle. There are clear rubber feet on both of the sides it can be set on. Stand can be made in any wood with any stain/finish to match or complement your office furniture.

   
Click here to download:
Custom_ipad_Desk_Stand.zip (54 KB)

Posted June 11, 2010 by email 

New Beer Tap Handles

Various sized tap handles made of Wenge and Maple Checkerboard. 1/2" squares of wood glued tightly together, then turned on the lathe create intricate patterns when finished.

More Beer Tapper Handles

I've got several beer tapper handles in works today. I'm making a few at a time. They will all be Maple and Wenge approx. the same size, but each one gets a bit different shape as I turn them on the lathe (creative license).
Here's a look at a few finished handles plus blanks in various stages of being glued up.
You can never have too many clamps!

Curved Panel Lamination Press

The newest addition to my shop is this sinister looking device I've just made.

I had an interest in making curved panels for some time now.

To do this, several thin layers of wood are bent in alternating directions over a curved form with ample glue and clamped tightly while the glue dries. If done correctly the finished panels will retain the curve and be as solid as good quality plywood. Because you're gluing up the layers by hand, fine veneers can be used for the top and bottom layers to match the solid hardwood of the furniture you're building.

The whole trick to the lamination is getting all of the layers glued evenly, stacked precisely and clamped in such a way as to not have any gaps or unevenness. A vacuum press does this better than any other method. I built mine with heavy gauge vinyl sealed at the edges and connected to a home made vacuum source. The pump itself is a standard high cfm automotive vacuum pump. The tubing, gauges, switches, sensors and storage canisters hold a constant vacuum pressure, turning the pump on and off over a 24 hour period while the glue dries.

The small cylinder insures that the pump will come on with "no load" on start up. This feature gaurantees the longevity of the pump motor. The large cylinders maintain a buffer amount of suction so the pump won't have to cycle on and off as often.

In all it's a very efficient little system. And it works beautifully. I glued up 4 panels to make this shelving unit for my daughters bedroom. The surface veneers are birch and it will get painted when complete. Hmm...I wonder if I'll ever make a straight piece of furniture ever again?

Custom Beer Tapper Handle

My daughter and I made a very cool beer tapper handle for her boyfriend's Kegerator this Christmas. She wanted to turn a unique handle on the lathe. Having never used a lathe before, I assisted her as much as I could, but left the actual shaping up to her.

  

Of all the tools in my shop, the use of a lathe is more of an "art" and less of a "craft".  It therefore appealed more to her artistic nature.

 

My daughter wanted the stock for the handle to have some sort of pattern to it. We decided on a checkerboard in two contrasting colors. We used Wenge and Maple.

 

I started with stacking ½" slices of wood, then ripped them ½" wide lengthwise. Once we squared the glued up block, I sliced ½" pieces across the stack on the band saw. It was like slicing a loaf of bread. Checkerboard bread.

 

Every other slice was rotated 180 degrees and the whole stack was glued up for the final blank.

 

The lathe work was conventional, but slow moving as novices were at work.

 The form is starting to take shape. Notice the intersesting patterns that emerge from the checkerboard as it is cut on a curve.

The piece looks quite different when it's spinning.

The almost finished shape proved to be quite pleasing to us.

 

The sanding is all done on the lathe.

I wish I could sand everything I build on a lathe. You just hold the sand paper to it and let the spinning lathe do all of the work.

We finished this baby off with a sealing coat of shellac followed by 6 coats of high gloss polyurethane.

My daughter was particularly pleased with the patterns the checkerboard made when turned round. I would think it next to impossible to know exactly what pattern will emerge once you start turning the shape. We were both very happy with the results.

MiniMax Crosscut Sled

I have become a big fan of crosscut sleds since the first one I built for my Craftsman table saw years ago. Not only do they make very square cuts, but the rear guide piece completely supports the board you're cutting enabling very small pieces to be safetly trimmed. Add to this the zero clearance you achieve with a home made sled and you've got an almost indespensible addition to your saw.

Here is my MiniMax machine in the center of my garrage/woorkshop. Any other location than the middle of the shop would severly limit the operations you can preform. I've made some quite impressive cuts on long boards where I've had to start with the end of the board sticking through the door at the back of my garage and protruding into my laundery room. On the outfeed, I've had to raise the overhead garage door and extend the piece a few feet out into the drive way. But, Hey, whatever it takes to get the job done.
Unfortunately the MiniMax CU410 Elite is not particularly well suited to a crosscut sled, but I have made a very accurate sled with only one runner.

The trick is to make the runner wide enough that it is a tight fit in the slot of the saws slider. It wont budge in the slot once it's in, but I just slide the slider and the sled goes with it. I've also made a dado sled which I've used for numerous dados and with a temporary indexing block to cut accurate box joints. I even made a quick sled to cut 45 degree angles with when needed.

Stained Glass Adds Touch of Class

With the addition of custom glass panels the doors on this project were instantly upscaled. I learned how to make stained glass panels years ago and thought it was a great form of art. However, except for an occasional project, I had no practical use for it.

I only occasionally have a need for it today as well, but when the need arises, it's a nice little extra to be able to offer.

I prefer the stained glass method that uses a stretched metal channel called "came" that joins the cut glass pieces. There are many types, patterns and colors of glass to choose from. This project uses "Glue Chip" which looks like ice crystals forming on a cold window and beveled glass pieces which are faceted on the edges to diffract light.

Once everything is soldered into place the panels become quite sturdy. I think these panels give the cabinets just a little extra flair. Lit from inside the glass really sparkles. 

Posted November 19, 2009 by email 

Tit for Tat

Having finished my last woodworking project, I am free to take on a project that I have wanted to start for some time. I want to make bedroom furniture that I will inventory and then sell in an on-line store on my web site. I am currently drawing up designs. I am pretty sure it will be furniture for children. I like the thought of a little whimsy mixed with good craftsmanship.

On another note, my wife has started doing something that I am finding interesting. She has been trying to do something nice for someone once a day. She has no expectations of anything in return. Primarily just because she is a nice person and secondly as sort of an experiment to see what will come from kindness. Also, she has been unemployed for 9 months now and she has some time on her hands to help people out.

Yesterday, she saw the hired gardeners raking leaves at our neighbors. They were carrying all the leaves out to their truck to haul away. Since we had a big pile of our own leaves to burn, she went over and asked if they wanted to just add theirs to our pile. They loved the idea. Much less work. And when we had collected our leaves into piles around our yard, the gardener came over and said "Don't worry about moving your piles to the fire pit, we can get that for you".

Tit for Tat! Wasn't that nice of him. His guys took care of the job in no time.

That's me playing pyro maniac! Some kid's never grow up.

What can you make out of this?

Someone recently came to me to find out what I could make from some old Walnut boards he'd had in his basement for years. I don't know how he got them, but there they were four beautiful Walnut boards he'd been moving from house to house for quite a few years.

He'd like a poker table, he said. So I measured the boards and set to work on a plan. I learned that it's a whole lot easier to pick out the lumber to match a project, than it is to match a project to the lumber. For starters, what looks like a lot of lumber sometimes really isn't. Especially when you consider the number of pieces that you need to cut from long boards. No matter how I tried to lay the table out, I kept coming up short, and I didn't want to buy any new lumber in case it didn't match well once it was sanded and varnished.

Okay, "How about an Entertainment Cabinet for my projection TV?" He asked. I was still a bit short of what I'd need, but if I added new lumber for the bottom and the back, where it wouldn't matter, I should make it.

He (or maybe it was his wife) gave me some design ideas. I got to drawing and came up with a cabinet that the TV would sit on. It raised the TV to a good viewing height and it came out from the wall just the right distance for the depth of the set. They wanted solid doors (no glass), but they wanted the doors to slide into the sides of the cabinet when they were opened for using the cable box. I came up with the idea to use some beautiful flame Brazilian Rosewood veneer I had, for the door fronts.

The piece looks much nicer in his house than it did when it was sitting on my shop floor. And the bonus is that if he ever gets rid of the big TV, he'll still have a nice cabinet that can be re-purposed for something else. Reduce, reuse, recycle!

Posted November 9, 2009 by email 

Grass-fed vs. grain-fed beef

Grass-fed vs. grain-fed meat, chicken and fish

I have a big concern with the meat and dairy in our diets today. It all has to do with processed and refined grains. Grain has become such a huge percentage of the food we eat. Directly or indirectly as an ingredient in so many of the foods we eat. It is causing many people to become overweight and unhealthy. Some people work hard and spend a lot of money trying to eat better and lose weight, but I think the core of the problem is overlooked.

Carbohydrates (grains) are composed of strands of sugar molecules. When we eat carbohydrates our bodies quickly break them down into sugar, convert the sugar to fat and store the fat around our stomachs, thighs, butts and chins. This stored fat (primarily Saturated fat) is what our bodies burn for energy. Since our bodies don't know when they will get to eat next, they're conditioned to store excess fat for future use. It has been this way for millions of years of our development.

Early man didn't have grain to eat. Grinding and processing grain is a relatively modern development. Since learning how to process it, we have added it in large amounts to our diets.

We eat grain for breakfast in the form of toast, pancakes, bagels, French toast, donuts, muffins, biscuits and cereals to name a few. At lunch in the form of bread, crackers, buns, pasta, noodles, croutons, rice and chips. For dinner as pizza crust, rolls, pasta, flour in sauces and gravies, breading, stuffing, corn (corn is a grain, not a vegetable) and macaroni. When it comes to snacks and desserts: pastries, cookies, cakes, pies, pretzels, chips and fried snacks, etc.

The addition of all of this fattening grain in our diet is terribly unhealthy. It is true we need a good supply of fat for good health, especially for our brains to function. But we need only a small portion of the saturated fat that we are getting, and more of the unsaturated fats that we don't get enough of. The saturated kind of fat collects in our arteries in the form of cholesterol and gives us heart disease, strokes and a whole range of cardiovascular problems. These bad fats also contribute greatly toward cancer, diabetes, Alzheimer's and a wide number of other health issues.

With the right type and right amount of fat, not only would we live longer, but we would also live healthier into our old age.

How does this all tie in with the meat we eat? Cattle in the past grazed naturally on grasses in their pastures. Chickens ate grass, bugs and seeds. But a steer grazing naturally on grasses takes about 3 years to grow to a good size for meat processing. On the other hand, feed-lotting cattle on a diet of corn and soybeans produces an animal ready for slaughter in as little as 7 months. Additionally, ranchers give grain fed cattle hormones to grow quicker as well. Not to mention the antibiotics these animals need to able to fight off disease due to such a poor diet.

What producers they get in return is larger profits due to the shorter timeframe it takes to raise their herd. It also produces more tender meat, marbled with fat.

Almost all of our meat is currently grain fed. It has a ratio of close to 25 to 1, saturated fat to unsaturated fat. By comparison, meat raised naturally on grasses in a pasture has a ratio closer to 1 to 1, saturated fat to unsaturated fat.

There are higher amounts of saturated fats in grain-fed chickens, goats, hogs, even fish (farm raised fish is raised on a high percentage of grain).

When we eat a diet high in grain and grain fed meat, we are also missing the good vitamins, antioxidants and nutrients we need from a diet of more nutritious foods.

Additionally, the grain we consume is made even more unhealthy by its processing. All of the good parts of the grain are stripped away, leaving a simple refined grain behind. The simpler the grain, the more easy it is for the body to break it down and convert it to sugar and saturated fat. By comparison, complex "Whole" grains pass through the body without being broken down. They contain more nutrients and they are higher in fiber, which is essential for keeping our digestive systems regular. Fiber also helps prevent cancer in stomachs and colons, and it helps to prevent digestive problems like diverticulitis, irritable bowl syndrome and hemorrhoids. Water-soluble whole grains will actually absorb bad fats and remove them from your body.

Grass-fed meat is tougher than grain-fed meat. It needs to be cooked slower for tenderness, which also aides in eliminating the cancer risks related to charred meat, and it tastes as good or better than grain fed meat.

We don't we hear much about grass-fed meat because it isn't as profitable as grain-fed meat. Our country is heavily invested in farming corn and soybeans and producing profitable grain-fed beef. Government programs favor farming grain. We make many other products from corn, like corn meal, corn flour, corn syrup, cornstarch, corn oil (not particularly healthy foods) and now even fuel for our cars. There is more concern for higher profits and cheaper food than there is for good health.

We talk about better health (especially for our children), we talk about lowering the cost of healthcare (obesity is one of the leading factors in the cost of healthcare), but the truth is that most people care more about what kind of oil they put in their cars than they do about what's in the food they eat.

I have been buying wild fish when I can get it locally, and buying grass fed frozen meat from Slankers Grass-Fed Meats

http://www.texasgrassfedbeef.com/. I would love to find good sources for grass-fed beef, pork and lamb, pastured chicken and eggs, and grass-fed milk locally. Hopefully more farmers and ranchers will make the switch in future.

http://www.texasgrassfedbeef.com/. I would love to find good sources for grass-fed beef, pork and lamb, pastured chicken and eggs, and grass-fed milk locally. Hopefully more farmers and ranchers will make the switch in future.

 

 

Posted November 9, 2009 by email